ISD01 Industrial Sectional Doors

ISD01 industrial sectional doors are designed for industrial buildings, warehouses, production workshops, transport terminals and a variety of industrial premises, where they have to meet stricter requirements if compared with garage sectional doors. Enhanced durability guaranteed by sturdy door construction makes them not only functional but also able to withstand the daily operations in the toughest industrial environments. A perimeter sealing system provides premium thermal efficiency, maintaining the required temperature regime which is an important feature for almost any industrial facility. The door leaf is balanced with a torsion spring mechanism fitted with a QuickFix system which significantly reduces installation time.
ISD01 Industrial Sectional Doors

Application

Car-washes
Warehouse facilities
Production workshops

Advantages

1
2

Design

S-line
S-line
D-Line
D-Line
M-line
M-line
V-line
V-line
D-Line (inside)
D-Line (inside)
Woodgrain (outside)
Woodgrain (outside)
Stucco (inside)
Stucco (inside)
RAL 9003 White
RAL 9003 White
RAL 9006 White aluminium
RAL 9006 White aluminium
RAL 7004 Signal grey
RAL 7004 Signal grey
RAL 1014 Ivory
RAL 1014 Ivory
RAL 6005 Moss green
RAL 6005 Moss green
RAL 5005 Signal blue
RAL 5005 Signal blue
RAL 7016 Anthracite grey
RAL 7016 Anthracite grey
RAL 3000 Flame red
RAL 3000 Flame red
RAL 3005 Wine red
RAL 3005 Wine red
RAL 8017 Chocolate brown
RAL 8017 Chocolate brown
RAL 8014 Sepia brown
RAL 8014 Sepia brown
Custom Colour (extra charge)
Custom Colour (extra charge)

Construct and sizes

Construction
  • 1. Vertical track
  • 2. Vertical angle
  • 3. Cylindrical shaft
  • 4. Spring safety device
  • 5. Drum
  • 6. U-shaped bracket
  • 7. Counterbalancing mechanism (torsion spring)
  • 8. Steel coupler
  • 9. Internal support bracket
  • 10. Top support with roller holder
  • 11. Side support with roller holder
  • 12. Strut
  • 13. Cable break safety device
  • 14. Sandwich panel
  • 15. Hinge
  • 16. Bottom profile and seal
  • 17. Side seal
  • 18. Top profile
  • 19. Top seal
  • 20. Perforated side cap
  • 21. Doorstep handle
  • 22. Spring bumper
  • 23. Universal mounting bracket for horizontal tracks
Parameters Value
Opening height, mm 2 000–8 000
Opening width, mm 2 000–8 000
Headroom, mm from 150
Sideroom clearance, mm from 120
Opening Dimensions

Mounting

Checking Dimensional Details
  • All the necessary measurements are taken inside the premises with just a measuring tape and a water level. Every dimension should be taken at least in three points:
  • H — opening height (distance from the floor to the opening top);
  • B — opening width (distance between left and right side of the opening);
  • h — headroom (distance between opening top and ceiling) min 150 mm;
  • b1/ b2 — left/right side room (distance between a corresponding opening edge and obstacle) min 120 mm;
  • L — backroom.
  • When measuring Н and В the largest figure is taken for final dimension.
  • When measuring h, b1, b2 and L the smallest figure is taken for final dimension.

Difference of floor level along the opening should not exceed 10 mm. Make sure that mounting surface of headroom and side rooms is level. The inside perimeter of the door opening should be framed with metal or other solid material in case the surface is not concrete or solid enough to install tracks system.

Overhead mounting. All the tracks are mounted on the headroom and side rooms inside the premise. Overhead mounting. All the tracks are mounted on the headroom and side rooms inside the premise.
Low lift, front mount Low lift, front mount
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height ≥ 230; ≥ 260 (with door operator)
B, mm Opening width B
A, mm Angle track height H + 110
Ab, mm Height of shaft axle and drum ≥ A + 59
A1, mm Vertical track height А - 543
A2, mm Horizontal track height А - 106
E, mm Horizontal track length Н + 300
Db, mm Torsion spring operation space depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance 120
P, mm Door opener position Н + 1 185
n, mm Opening overlapping up to 190 — without operator, opening width up to 4 500 mm; up to 235 — without operator, opening width more than 4 500 mm; up to 10 — with operator, opening width up to 4 500 mm; up to 70 — with operator, opening width more than 4 500 mm
Low lift, front mount (standard tracks kit RKTN) Low lift, front mount (standard tracks kit RKTN)
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height ≥ 160
B, mm Opening width B
A, mm Angle track height H + 54
Ab, mm Height of shaft axle and drum ≥ A + 59
A1, mm Vertical track height А - 552
A2, mm Horizontal track height А - 115
E, mm Horizontal track length Н + 440
Db, mm Torsion spring operation space depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance 120
P, mm Door opener position Н + 1 185
n, mm Opening overlapping up to 245 — without operator, opening width up to 4 500 mm; up to 300 — without operator, opening width more than 4 500 mm; up to 60 — with operator, opening width up to 4 500 mm; up to 125 — with operator, opening width more than 4 500 mm
Low lift, rear mount Low lift, rear mount
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height ≥ 150 ≥ 180 (with door operator)
B, mm Opening width B
A, mm Angle track height if h < 170: H + 110; if 150 ≤ h ≤ 170: H + h - 60
Ab, mm Height of shaft axle and drum if h ≤ 170: H + 55; if 150 ≤ h ≤ 170: H + h - 47
A1, mm Vertical track height А - 543
A2, mm Horizontal track height А - 106
E, mm Horizontal track length Н + 510
Db, mm Torsion spring operation space depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance 120
P, mm Door opener position Н + 1 185
n, mm Opening overlapping 240 (without door operator); 40..60 (with door operator)
Roof pitch Roof pitch
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height > 500
B, mm Opening width B
A, mm Angle track height H + 250...985
Ab, mm Height of shaft axle and drum А + 86/97
A1, mm Vertical track height Н - 300
E, mm Horizontal track length depends on α° (dimension that limits door backroom operation space)
Db, mm Torsion spring operation space depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance 120
α° Angle of the tracks to horizontal 5...65 (divisible by 5°)
Q, mm Shaft opener position 300
High lift High lift
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height ≥ 660
B, mm Opening width B
HL, mm Distance from opening to horizontal tracks level by default h — 330
A, mm Angle track height H + HL
Ab, mm Height of shaft axle and drum A + 86/97
A1, mm Vertical track height А - 580
A2, mm Horizontal track height А - 53
E, mm Horizontal track length H - НL + 470...600
Db, mm Torsion spring operation space depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance 120
Q, mm Shaft opener position 300
High lift, rear mount High lift, rear mount
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height ≥1 600
B, mm Opening width B
HL, mm Distance from opening to horizontal tracks level 1 330 ≤ HL ≤ h - 150
A, mm Angle track height H + HL
Ab, mm Height of shaft axle and drum H + 400...600 + 280
A1, mm Vertical track height А - 580
A2, mm Horizontal track height А - 53
E, mm Horizontal track length H - НL + 470...600
Db, mm Torsion spring operation space depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance ≥ 300
Q, mm Shaft opener position ≥ 500
Roof pitch, high lift Roof pitch, high lift
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height ≥ 660
B, mm Opening width B
HL, mm Distance from opening to horizontal tracks level 330
A, mm Angle track height H + HL + 15...749
Ab, mm Height of shaft axle and drum ≤ А + 86/97
A1, mm Vertical track height Н + HL - 330...580
E, mm Horizontal track length depends on α° (dimension that limits door backroom operation space)
Db, mm Torsion spring operation space depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance 120
α° Angle of the tracks to horizontal 5...65 (divisible by 5°)
Q, mm Shaft opener position 300
Roof pitch, high lift, rear mount Roof pitch, high lift, rear mount
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height ≥ 1 600
B, mm Opening width B
HL, mm Distance from opening to horizontal tracks level ≥ 1 330
A, mm Angle track height H + HL + 15...749
Ab, mm Height of shaft axle and drum > H + 680
A1, mm Vertical track height Н + HL - 330...580
E, mm Horizontal track length depends on α° (dimension that limits door backroom operation space)
Db, mm Torsion spring operation space depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance 300 min
α° Angle of the tracks to horizontal 5...65 (divisible by 5°)
Q, mm Shaft opener position ≥ 650
Vertical lift Vertical lift
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height > Н + 500
B, mm Opening width B
A, mm Angle track height 2H + 120
Ab, mm Height of shaft axle and drum A + 166
A1, mm Vertical track height Н
S, mm Minimum side room clearance 120
Q, mm Shaft opener position 300
Vertical lift, rear mount Vertical lift, rear mount
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height > H + 120
B, mm Opening width B
A, mm Angle track height 2H + 120
Ab, mm Height of shaft axle and drum H + 680
A1, mm Vertical track height H + 850
S, mm Minimum side room clearance 500 min
Q, mm Shaft opener position ≥ 650
Standard lift Standard lift
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height R381: ≥ 420; R305: ≥ 350
B, mm Opening width B
A, mm Angle track height R381: H + 235; R305: H + 165
Ab, mm Height of shaft axle and drum A + 97
A1, mm Vertical track height R381: A — 580; R305: A — 490
A2, mm Horizontal track height А - 110
E, mm Horizontal track length R381: H + 200; R305: H + 250
Db, mm Torsion spring operation space depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance 120
P, mm Door opener position Н + 1 060
Q, mm Shaft opener position 300

Complectations

Door leaf of 40 mm energy-efficient sandwich panels with reinforcement for hinges and side supports.
Door leaf of 40 mm energy-efficient sandwich panels with reinforcement for hinges and side supports.
Side tracks and vertical angles made of 2 mm steel have increased strength and all the necessary perforation.
Side tracks and vertical angles made of 2 mm steel have increased strength and all the necessary perforation.
High-quality durable torsion springs designed for 25 000 operating cycles provide effortless closing and opening of the door.
High-quality durable torsion springs designed for 25 000 operating cycles provide effortless closing and opening of the door.
Spring break safety device reliably locks the shaft in case of emergency preventing the door leaf from falling.
Spring break safety device reliably locks the shaft in case of emergency preventing the door leaf from falling.
Cable break safety device is used as bottom bracket. It stops door leaf from falling by blocking itself to the track in case of cable failure.
Cable break safety device is used as bottom bracket. It stops door leaf from falling by blocking itself to the track in case of cable failure.
A set of mounting hardware, instruction manual and product technical data.
A set of mounting hardware, instruction manual and product technical data.
Stylish, elegantly shaped handle makes it easy and convenient to open or close the door.
Stylish, elegantly shaped handle makes it easy and convenient to open or close the door.
Latch lock blocks the door leaf from inside the premises. Simple and reliable.
Latch lock blocks the door leaf from inside the premises. Simple and reliable.
Special window design (627 х 327 or 607 х 202 mm) guarantees tight fitting in the door leaf preventing temperature loss. Black framing.
Special window design (627 х 327 or 607 х 202 mm) guarantees tight fitting in the door leaf preventing temperature loss. Black framing.
T-lock blocks the door leaf both from inside and outside the premises.
T-lock blocks the door leaf both from inside and outside the premises.
Pass door has improved construction, enhanced durability and aesthetic appearance. Minimum pass door height — 2 130 mm.
Pass door has improved construction, enhanced durability and aesthetic appearance. Minimum pass door height — 2 130 mm.
Industrial doors can be equipped with openers and safety devices (go to Sectional Door Automatics).
Industrial doors can be equipped with openers and safety devices (go to Sectional Door Automatics).
Manual chain hoist can be installed with any lift type industrial sectional door and is used for manual opening/closing of the door.
Manual chain hoist can be installed with any lift type industrial sectional door and is used for manual opening/closing of the door.
Torsion spring mechanism has a lifetime of 100 000 cycles.
Torsion spring mechanism has a lifetime of 100 000 cycles.
It’s recommended to install corrosion-resistant component parts in case the door is used in high humidity environment to provide secure protection from corrosion and ensure long-lasting durability. These component parts have prolonged service life and include powder-coated springs and tracks, non corrosive side tracks and cables, hinges and door fixtures, powder-coated side caps.
It’s recommended to install corrosion-resistant component parts in case the door is used in high humidity environment to provide secure protection from corrosion and ensure long-lasting durability. These component parts have prolonged service life and include powder-coated springs and tracks, non corrosive side tracks and cables, hinges and door fixtures, powder-coated side caps.
Industrial doors can be used in industrial facilities with explosive environment as door components will not sparkle during operation and eliminate accumulation of dangerous electrostatic charges.
Industrial doors can be used in industrial facilities with explosive environment as door components will not sparkle during operation and eliminate accumulation of dangerous electrostatic charges.

Extra information

  • Door leaf should smoothly slide vertically along the tracks, and be properly balanced, i. e. counterbalancing mechanism should compensate leaf weight.
  • For opening the door in manual operation use only the door handle.
  • Do not lift too much force when opening/closing the door. Prevent any sharp movements of the door.
  • Keep people and animals clear of opening while door is operated.
  • Never stay within or cross an opening with a moving door leaf as it may cause serious injury or death.
  • Don’t strike the door leaf or obstruct its movement.
  • Keep the door opening clear of any objects and litter as it may unbalance and jam the door leaf.
  • Keep tracks and rollers clean, as dirt may prevent the door from smooth movement and cause overloading and damage of the door operator (if used).
Packing in cardboard Packaging features
Contents The door leaf and the tracks system are packed in a fibre board and polystyrene combination wrapped in a stretch film. Hardware is packed in a box wrapped in a stretch film. All packages are labeled with stickers containing order information and DoorHan logo.
Contents corrugated fiberboard, polystyrene, stretch-film, adhesive tape
Width, mm door leaf packaging — from 500 to 800
Height, mm door leaf packaging — from 200 to 800
Length, mm door leaf packaging — from 2 100 to 8 100
Gross weight, kg up to 1 000
Number of items in the packaging leaf packaging — from 3 to 17 panels; tracks package — 1 track system; hardware — 1 box (or more); extra packages (for framing, delta-profile/struts, etc.)
DoorHan warrants to the original purchaser of the product that the sandwich panels and steel profiles of the track system will be free from corrosion for a period of ten years.
  • Sandwich panels should be stored in producer’s packaging on a flat horizontal surface in warehouses or under a canopy for a period not exceeding 6 months from the production date. Provide proper protection from water, snow, dirt, and direct sunlight.

New Products

Lightweight cylindrical shaft for outside mount on a 60 × 40 mm tube is an affordable device for sectional doors of up to 4 750 × 3 500 mm.
Lightweight brackets system make installation of outside cylindrical shaft (bottom mount, 100 х 100 mm tube) easier, whilst being very strong and durable. Vertical angles used to mount this system made it possible to reduce the requirements for side room clearance. As there is no need to use additional fixtures when preparing the opening the weight of the system was reduced and installation time minimised.
Special support bracket enables installation of any DoorHan shaft opener on a shaft below outside mounting system on a 100 х 100 mm tube.
All drums have special cable holes which make installation easier and provide proper fixation of the cable.
New rollers have sealed bearings to prevent dust penetration and increase service life.

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