ISD03 Aluminium Industrial Sectional Doors

ISD03 sectional doors are designed to perfectly suit big-size openings. They can close 10 000 mm wide and 9 500 mm high openings. They are ideal for different types of industrial buildings, warehouses, manufacturing plants, transport terminals, etc. ISD03 doors are corrosion-resistant, repel the most aggressive environments, they are fitted with an adapted security system resulting in added strength, and sturdiness. They can be operated with special industrial door operators.
ISD03 Aluminium Industrial Sectional Doors

Application

Production workshops and warehouses
Hangars and warehouses for special machinery

Advantages

1
2

Design

S-Line — outside
S-Line — outside
D-Line — inside
D-Line — inside
Woodgrain — outside
Woodgrain — outside
Stucco — inside
Stucco — inside
RAL 9003 White
RAL 9003 White

Construct and sizes

Construction
  • 1. Pre-assembled vertical track
  • 2. Horizontal track
  • 3. U-shaped bracket and drum
  • 4. Spring safety device
  • 5. Counterbalancing mechanism (torsion spring)
  • 6. Cylindrical shaft
  • 7. Steel coupler
  • 8. Internal support bracket
  • 9. Cable break safety device
  • 10. Side support with roller holder
  • 11. Hinge
  • 12. Top support with roller holder
  • 13. Aluminium profile
  • 14. Top profile and sealer
  • 15. Bottom profile and sealer
  • 16. Spring bumper
  • 17. C-profile
  • 18. Reinforced installation system with connection hook
Parameters Value
Opening height, mm from 2 000 to 9 500 (max height depends on lift type)
Opening width, mm from 2 000 to 10 000
Headroom, mm from 150
Sideroom clearance, mm from 120
Opening Dimensions

Mounting

Checking Dimensional Details
  • All the necessary measurements are taken inside the premises with just a measuring tape and a water level. Every dimension should be taken at least in three points:
  • H — opening height (distance from floor to opening top);
  • B — opening width (distance between left and right side of the opening);
  • h — headroom (distance between opening top and ceiling) min 150 mm;
  • b1/ b2 — b1/ b2 — left/right sideroom (distance between a corresponding opening edge and obstacle) min 120;
  • L — backroom.
  • When measuring Н and В the largest figure is taken for final dimension.
  • When measuring h, b1, b2 and L the smallest figure is taken for final dimension.

Difference of floor level along the opening should not exceed 10 mm. Make sure that mounting surface of headroom and side rooms is level. The inside perimeter of the door opening should be framed with metal or other solid material in case the surface is not concrete or solid enough to install tracks system.

Overhead mounting. All the tracks are mounted on the headroom and side rooms inside the premise. Overhead mounting. All the tracks are mounted on the headroom and side rooms inside the premise.
Low lift, front mount Low lift, front mount
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height ≥ 230; ≥ 260 (with door operator)
B, mm Opening width B
A, mm Angle track height H + 110
Ab, mm Height of shaft axle and drum ≥ A + 59
A1, mm Vertical track height А - 543
A2, mm Horizontal track height А - 106
E, mm Horizontal track length Н + 300
Db, mm Torsion spring operation space depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance 120
P, mm Door opener position Н + 1 185
n, mm Opening overlapping 190 (without opener); 0...10 (with opener)
Low lift, front mount (RKTN tracks kit) Low lift, front mount (RKTN tracks kit)
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height ≥ 160
B, mm Opening width B
A, mm Angle track height H + 54
Ab, mm Height of shaft axle and drum ≥ A + 59
A1, mm Vertical track height А - 552
A2, mm Horizontal track height А - 115
E, mm Horizontal track length Н + 440
Db, mm Torsion spring operation space depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance 120
P, mm Door opener position Н + 1 185
n, mm Opening overlapping 245 (without door operator); 40...60 (with door operator)
Low lift, rear mount Low lift, rear mount
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height ≥ 150 ≥ 160 (with door operator)
B, mm Opening width B
A, mm Angle track height if h < 170: H + 110; if 150 ≤ h ≤ 170: H + h - 60
Ab, mm Height of shaft axle and drum if h ≤ 170: H + 55; if 150 ≤ h ≤ 170: H + h - 47
A1, mm Vertical track height А - 543
A2, mm Horizontal track height А - 106
E, mm Horizontal track length Н + 510
Db, mm Torsion spring operation space depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance 120
P, mm Door opener position Н + 1 185
n, mm Opening overlapping 240 (without door operator); 40...60 (with door operator)
Roof pitch, standard lift Roof pitch, standard lift
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height > 500
B, mm Opening width B
A, mm Angle track height H + 250...985
Ab, mm Height of shaft axle and drum А + 86/97
A1, mm Vertical track height Н - 300
E, mm Horizontal track length depends on α° (dimension that limits door backroom operation space)
Db, mm Torsion spring operation space depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance 120
α° Angle of the tracks to horizontal 5...65 (divisible by 5°)
Q, mm Shaft opener position 300
High lift High lift
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height ≥ 660
B, mm Opening width B
HL, mm Distance from opening to horizontal tracks level by default h - 330
A, mm Angle track height H + HL
Ab, mm Height of shaft axle and drum A + 86/97
A1, mm Vertical track height А - 580
A2, mm Horizontal track height А - 53
E, mm Horizontal track length H - НL + 470...600
Db, mm Torsion spring operation space depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance 120
Q, mm Shaft opener position 300
High lift, bottom mount High lift, bottom mount
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height ≥1 600
B, mm Opening width B
HL, mm Distance from opening to horizontal tracks level 1 330 ≤ HL ≤ h - 150
A, mm Angle track height H + HL
Ab, mm Height of shaft axle and drum H + 400...600 + 280
A1, mm Vertical track height А - 580
A2, mm Horizontal track height А - 53
E, mm Horizontal track length H - НL + 470...600
Db, mm Torsion spring operation space depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance ≥ 300
Q, mm Shaft opener position ≥ 500
Roof pitch, high lift Roof pitch, high lift
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height ≥ 660
B, mm Opening width B
HL, mm Distance from opening to horizontal tracks level 330
A, mm Angle track height H + HL + 15...749
Ab, mm Height of shaft axle and drum ≤ А + 86/97
A1, mm Vertical track height Н + HL - 330...580
E, mm Horizontal track length depends on α° (dimension that limits door backroom operation space)
Db, mm Torsion spring operation space depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance 120
α° Angle of the tracks to horizontal 5...65 (divisible by 5°)
Q, mm Shaft opener position 300
Roof pitch, high lift, bottom mount Roof pitch, high lift, bottom mount
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height ≥ 1 600
B, mm Opening width B
HL, mm Distance from opening to horizontal tracks level ≥ 1 330
A, mm Angle track height H + HL + 15...749
Ab, mm Height of shaft axle and drum Ab > H + 680
A1, mm Vertical track height Н + HL - 330...580
E, mm Horizontal track length depends on α° (dimension that limits door backroom operation space)
Db, mm Torsion spring operation space depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance 300 min
α° Angle of the tracks to horizontal 5...65 (divisible by 5°)
Q, mm Shaft opener position ≥ 650
Vertical lift Vertical lift
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height > Н + 500
B, mm Opening width B
A, mm Angle track height 2H + 120
Ab, mm Height of shaft axle and drum A + 166
A1, mm Vertical track height Н
S, mm Minimum side room clearance 120
Q, mm Shaft opener position 300
Vertical lift, bottom mount Vertical lift, bottom mount
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height > H + 120
B, mm Opening width B
A, mm Angle track height 2H + 120
Ab, mm Height of shaft axle and drum H + 680
A1, mm Vertical track height H + 850
S, mm Minimum side room clearance 500 min
Q, mm Shaft opener position ≥ 650
Standard lift Standard lift
Symbol, parameter name Calculation formula
H, mm Opening height H
h, mm Headroom height R381: ≥ 420; R305: ≥ 350
B, mm Opening width B
A, mm Angle track height R381: H + 235; R305: H + 165A + 97
Ab, mm Height of shaft axle and drum A + 97
A1, mm Vertical track height R381: A — 580; R305: A — 490
A2, mm Horizontal track height А - 110
E, mm Horizontal track length R381: H + 200; R305: H + 250
Db, mm Torsion spring operation space depends on opening dimensions and door leaf weight
S, mm Minimum side room clearance 120
P, mm Door opener position Н + 1 060
Q, mm Shaft opener position 300

Complectations

Door leaf is made of 40 mm aluminium sandwich panels with reinforcement for secure fastening of hinges, side supports and reinforcing profiles.
Door leaf is made of 40 mm aluminium sandwich panels with reinforcement for secure fastening of hinges, side supports and reinforcing profiles.
Extruded aluminium profile (used with doors of 3 500 mm and more width) improves strength properties of the panels and ensures best wind load resistance.
Extruded aluminium profile (used with doors of 3 500 mm and more width) improves strength properties of the panels and ensures best wind load resistance.
Door leaf fittings (side supports, top brackets, hinges and hardware) are made of corrosion-resistant steel.
Door leaf fittings (side supports, top brackets, hinges and hardware) are made of corrosion-resistant steel.
Side tracks and vertical angles made of 2 mm steel have increased strength and all the necessary perforation.
Side tracks and vertical angles made of 2 mm steel have increased strength and all the necessary perforation.
High-quality durable torsion springs designed for 25 000 operating cycles provide effortless closing and opening of the door.
High-quality durable torsion springs designed for 25 000 operating cycles provide effortless closing and opening of the door.
Cable break safety device is used as bottom bracket. It stops door leaf from falling by fixing itself to the track in case of cable failure.
Cable break safety device is used as bottom bracket. It stops door leaf from falling by fixing itself to the track in case of cable failure.
Spring break safety device reliably locks the shaft in case of emergency preventing the door leaf from falling.
Spring break safety device reliably locks the shaft in case of emergency preventing the door leaf from falling.
Elegantly shaped handle makes it easy and convenient to open or close the door.
Elegantly shaped handle makes it easy and convenient to open or close the door.
A set of mounting hardware, instruction manual and product technical data.
A set of mounting hardware, instruction manual and product technical data.
Reinforced hanging assembly ensures rigid positioning of horizontal tracks under dynamic loads and provides additional protection in the event of risk of door leaf falling. In case the customer refuses to buy DoorHan mounting system he/she can make his own hanging assembly according to DoorHan dimensions.
Reinforced hanging assembly ensures rigid positioning of horizontal tracks under dynamic loads and provides additional protection in the event of risk of door leaf falling. In case the customer refuses to buy DoorHan mounting system he/she can make his own hanging assembly according to DoorHan dimensions.
Special window design (627 х 327 or 607 х 202 mm) guarantees tight fitting the door leaf preventing temperature loss. Black framing.
Special window design (627 х 327 or 607 х 202 mm) guarantees tight fitting the door leaf preventing temperature loss. Black framing.
Pass door has improved construction, enhanced durability and aesthetic appearance. Minimum pass door height — 2 130 mm.
Pass door has improved construction, enhanced durability and aesthetic appearance. Minimum pass door height — 2 130 mm.
Manual chain hoist can be installed with any lift type of industrial sectional door and is used for manual opening/closing of the door.
Manual chain hoist can be installed with any lift type of industrial sectional door and is used for manual opening/closing of the door.
Latch lock blocks the door leaf from inside the premises. Simple and reliable.
Latch lock blocks the door leaf from inside the premises. Simple and reliable.
T-lock blocks the door leaf both from inside and outside the premises
T-lock blocks the door leaf both from inside and outside the premises
Torsion spring mechanism has a lifetime of 100 000 cycles.
Torsion spring mechanism has a lifetime of 100 000 cycles.
Industrial doors can be equipped with openers and safety devices (go to Sectional Door Automatics).
Industrial doors can be equipped with openers and safety devices (go to Sectional Door Automatics).

Extra information

  • Door leaf should smoothly slide vertically along the tracks, and be properly balanced, i. e. counterbalancing mechanism should compensate leaf weight.
  • For opening the door in manual operation use only the door handle.
  • Do not lift too much force when opening/closing the door. Prevent any sharp movements of the door.
  • Keep people and animals clear of opening while door is operated.
  • Never stay within or cross an opening under a moving door leaf as it may cause serious injury or death.
  • Don’t strike the door leaf or obstruct its movement.
  • Keep tracks and rollers clean, as dirt may prevent the door from smooth movement and cause overloading and damage of the door opener (if used).
  • Keep the door opening clear of any objects and litter as it may unbalance and jam the door leaf.
Packing in cardboard Packaging features
Contents the door leaf and the tracks system are packed in a fibre board and polystyrene combination wrapped in a stretch film. Hardware is packed in a box wrapped in a stretch film. All packages are labeled with stickers containing order information and DoorHan logo
Contents corrugated fiberboard, polystyrene, stretch-film, adhesive tape
Width, mm door leaf packaging — from 500 to 800
Height, mm door leaf packaging — from 200 to 800
Length, mm door leaf packaging — from 2 100 to 10 100
Gross weight, kg up to 1 000
Number of items in the packaging leaf packaging — from 3 to 17 panels; tracks package — 1 track system; hardware — 1 box (or more); extra packages (for framing, delta-profile/struts, etc.)
DoorHan warrants to the original purchaser of the product that the sandwich panels and steel profiles of the track system will be free from corrosion for a period of ten years.
  • Sandwich panels should be stored in producer’s packaging on a flat horizontal surface in warehouses or under a canopy for a period not exceeding 6 months from the production date. Provide proper protection from water, snow, dirt, and direct sunlight.

New Products

Extruded aluminium profile (used with doors of 3 500 mm width and more) improves structural rigidity of the panels and ensures best wind load resistance.
Reinforced hanging assembly ensures rigid positioning of horizontal tracks under dynamic loads and provides additional protection in the event of risk of door leaf falling. In case the customer refuses to buy DoorHan mounting system he/she can make his own hanging assembly according to DoorHan dimensions.
Lightweight brackets system make installation of outside cylindrical shaft (bottom mount, 100 х 100 mm tube) easier, whilst being very strong and durable. Vertical angles used to mount this system made it possible to reduce the requirements for side room clearance. As there is no need to use additional fixtures when preparing the opening the weight of the system was reduced and installation time minimised.
Lightweight cylindrical shaft for outside mount on a 80 × 40 mm tube is an affordable device for sectional doors of up to 4 750 × 3 500 mm.
New rollers have sealed bearings to prevent dust penetration and increase service life.
All drums have special cable holes which make installation easier and provide proper fixation of the cable.

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